I noticed the oil temperature got quite high when I was stuck in traffic – it sat at 92C, wich would be fine when moving as the pressure would build up, but when it’s idling the pressure is only 1 bar.  The size of the cooler make no difference when stuck in traffic and going nowhere.

So I decided to look at using the external alarm on the SPA gauge to drive a relay to drive some fans mounted behind the oil cooler.

I used 2 x 5″ server fans, one was 1A, the other 0.9A.  They shift a reasonable amount of air, so we will see if it is enough.

The relay was one I found on some old wiring loom, it switched at 105 Ohm.  The max load on the outputs for the gauge is 100mA, so a couple of resistors were used.  The pins are correct for my relay, so don’t go by the numbers, match up the relay diagram to your pins.

Circuit Diagram for External Alarm on SPA Gauge